Syllabus of Subjects Exclusive for Production & Industrial
Engg.
ME-531
THERMAL ENGINEERING, 3-1-2-5
- I.C. Engine cycles:
Theoretical and real comparison. (2)
- I. C. Engine: Types,
construction and working, 2-stroke and 4-stroke. (3)
- Combustion process
in I.C. Engines: Stages of combustion, delay period, knocking and
detonation ignition system. (4)
- Carburetor: Simple
carburetor, drawbacks and compensation. (2)
- Supercharging:
Effect of altitude, supercharger. (2)
- Cooling and lubrication
system: Principle and description (2)
- Testing and
performance: Indicator and its use, measurement of parameters, heat
balance. (3)
- Compressors: Working
principle of positive displacement and dynamic compressors, construction
details, performance characteristics.
(5)
- Refrigeration: Vapour compression, COP.
Refrigerants. (4)
- Air conditioning:
parameters and system. (3)
- Steam Flow Through
Nozzles: Types, Nozzle efficiency, energy equation, critical pressure. (3)
- Steam Turbines:
Working principle, Types, Velocity diagrams. (4)
- Steam Boiler:
Classification, power boilers. (3)
- Working of steam
power plants. (2)
Reference
Books
- Obert, E.R. :
Internal combustion engines, International Test Book Company.
- Mathur and Sharma:
I.C. Engines, C.P. Arora.
- Refrigeration and
Air conditioning, C.P. Arora
- Yadav, R. : Steam
and Gas Turbine, Central Publishing House.
- Yadava, R. :
Thermodynamics and Heat Engines Vol. I and Vol II. Central Publishing
House.
ME-532/ME-702 QUALITY ENGINEERING, 3-1-0-4
- Concept of quality,
basic statistical concepts, Control of accuracy and precision, Process
capability, standardization and interchangeability; Statistical Quality
Control: Objectives, Applications, organization, cost aspects, theory of
statistical tolerance; (6)
- Control Charts:
General theory of Control Charts, Group Control Charts. Shewhart control
chart for process control; Control Charts for variables such as X, R Control
Charts for charts for attributes such as c and p charts;, Acceptance
control chart; Cumulative Sum Control Charts; Subgroup selection; Process
Capability, Cause-Effect and Pareto diagrams. (9)
- Acceptance
Sampling: Multiple and Sequential Sampling Plans, Multi-Continuous
Sampling Plan, Acceptance Sampling by Variables, Advantages limitations.
Sampling plans using different Criteria. Comparison of various types of
sampling plans. Rectifying Inspection. (9)
- Reliability,
Availability and Maintainability: Introduction to reliability, Bathtub
curve, Series and Parallel system; MTBF, Evaluation of Availability and
Maintainability. (6)
- Quality Design:
Design of experiment concept, System, Parameter and Tolerance Design;
Concept of Robust Design, Taguchi Concept-Orthogonal Arrays and S/N ratio.
(9)
Reference
Books
· Quality
Control and Introduction statistics- Duncan A.J.
· Introduction
to Quality Control-Jamison A.
· Statistical
Quality Control by Grant and Leavarworth
· Maintenance
for reliability by Rao
ME 631 TOOL DESIGN. 3-1-2-5
- Broad Classification
of Tools-Cutting tools, Dies , Holding and Measuring tools (2)
- Design of Cutting
Tools: Single Point and multi-pint cutting tools. Single Point
Cutting Tools: Classification, Nomenclature, geometry, design of
single point tools for lathes, shapers, planers etc. Chip breakers and
their design. Multipoint Cutting
Tools: Classification and specification, nomenclature, Design of
drills, milling cutters, broaches, taps etc. Design of Form Tools:
Flat and circular form tools, their design and application. (20)
- Design of Dies:
Classification of dies, Design of Dies for Bulk metal Deformation-Wire
Drawing, Extrusion, Forging and Rolling; Design of Dies for Sheet metal:
Blanking and Piercing, Bending and Deep-drawing; Design of Dies used for
Casting and Moulding, Powder Metallurgy die design; (10)
- Design of Jigs
and Fixtures: Classification of Jigs and Fixtures, Fundamental
Principles of design of Jigs and Fixtures, Location and Clamping in Jigs
and fixtures, Simple design for drilling Jigs, Milling fixtures etc.
Indexing Jigs and fixtures. (8)
- Design of limit
Gauges (2)
Reference Books
· Donaldson
of al ‘Tool Engineering’, Tata Mc-Graw Hill, 1980.
· Pollack,
H.W. Tool Design, Reston Publishing Company, Inc. 1966
· Kempster,
M.H.A. Principles of Jig and Tool Design, English University Press Ltd.
Linear programming,
graphical and simplex method
Transportation and
assignment model
Inventory control,
ABC analysis, EOQ model, Inventory functions costs, Classifications –
deterministic and probabilistic models, Quantity discount model, safety stock,
Inventory control system
Single server queuing
model
Network flow model,
Constraint
optimisation and Lagrange multipliers
Dynamic programming
Simulation
PERT and CPM: Time cost
trade off, Resource leveling
Game Theory
Introduction to
Evolutionary optimisation methods
3
1 2 5
Introduction:
Need and classification of unconventional manufacturing processes, brief
overview.
3
Unconventional
Machining Processes: Process Principle, Analysis and Applications of
Electric Discharge Machining, Laser Beam Machining, Electron Beam Machining,
Ion Beam Machining, Plasma Beam Machining, Ultra-Sonic Machining, Abrasive Jet
Machining, Water Jet Machining, Abrasive Water Jet Machining, Ice Jet
Machining, Electrochemical Machining, Chemical Machining, Bio Chemical
Machining.
Hybrid Machining Processes: Electrochemical
Discharge Machining, Electro-Chemical Abrasive Grinding, Electro Discharge Abrasive
Grinding. 15
Unconventional
Finishing Processes: Need, classification, process principle and
applications of Abrasive Flow Finishing, Magnetic Abrasive Flow Finishing,
Magnetic Abrasive Finishing, Electrogel Magnetic Abrasive Finishing,
Magneto-Rheological Finishing.
3
Unconventional
Welding Processes: Laser Beam Welding, Electron Beam Welding, Ultra-Sonic
Welding, Plasma Arc Welding, Explosive Welding, Under Water Welding, Welding in
Space, Micro Welding Processes. 6
Generative
Manufacturing Processes: Concept of generative manufacturing, need and
Classification, Process principle and Applications of Selective Laser
Sintering, Fused Deposition Manufacturing, SterioLithography, Ballistic
Particle Manufacturing, Three Dimensional Printing, Laminated Object
Manufacturing. 6
Unconventional
Forming Processes: Explosive forming, Electro hydraulic forming, Electro
magnetic forming, Laser Bending, Powder rolling, Spray rolling, Hydro forming,
Hydrostatic and Powder extrusion, powder, rotary and isothermal forming. 9
REFERENCES:
- V.K.Jain, Advance
Machining Processes, Allied Publisher Bombay
- Ghosh and Malik,
Manufacturing Science,EWP Private Ltd.
- P.C.Pandey, Modern
Machining Processes, TMH Publication, New Delhi
- Benedict G.F., Non Traditional
Manufacturing Processes, Marcel Dekker
- J.A.McGough,
Advanced Machining Methods.
- D.Kochan, Solid
Freeform Manufacturing.